New plant in India with three Comexi machines
The new plant will be focused on the production of more sustainable and fully recyclable flexible packaging material. The machines, one Comexi F2 flexographic press and two Comexi S2 slitters with double turret, will enable the Austrian company to delve deeper into a greener future.
Product line Ecolutions
At Constantia Ecoflex Ahmedabad, production focuses on the more environmentally friendly packaging family EcoLam, which is part of Constantia Flexibles’ innovative product line Ecolutions. EcoLam is a lightweight Mono-PE lamination suitable for a great variety of packaging applications. Due to its mono-material structure it is fully recyclable, and its carbon footprint is approximately 32% lower than that of comparable products. The EcoLam family comes in different barrier grades (EcoLam, EcoLamPlus, EcoLamHighPlus) to deliver the barrier needs for a diversified range of products. The Ecoflex plant has a surface area of 24 500 square meters and currently employs 50 people. The plant will be supplying customers all over the world.
“We at Constantia Flexibles, the third largest producer of flexible packaging, are fully aware of our responsibility towards the environment and we understand the needs of our customers and end consumers. We want to be the driving force of positive changes in the packaging industry and therefore we are constantly working hard to evolve in many fields of sustainable packaging. Opening the first plant focusing only on recyclable packaging is a major achievement not only for Constantia Flexibles but for the whole flexible packaging industry,” says Stefan Grote, EVP Consumer Division at Constantia Flexibles.
The relationship between the two companies began in 2003 with the installation of two slitters at the Constantia Tobepal plant in Spain and was strengthened later with the acquisition of a Comexi flexographic press with central drum, which was installed at Constantia Jeanne d’Arc in France.
After this purchase, the Austrian company reinforced its confidence in Comexi with the acquisition of an additional three flexographic presses, six slitters, and one laminator, which were installed in the various Constantia plants around the globe. Furthermore, Comexi has supported Constantia in becoming a world leading company in innovation and sustainability by offering Constantia employees several training workshops and courses in the Manel Xifra Boada Technological Center from Comexi, located in its headquarters in Girona.
A game-changer in flexible packaging
“Comexi is really proud of being part of this step forward and I am sure that Ecoflex will be a game-changer in the flexible packaging industry. My sincere congratulation to all Constantia team members for their vision and courage to push forward towards environmentally friendly solutions,” stresses Agustí Combis, key account manager at Comexi. The Comexi F2 MC family of flexographic printing presses machine has been designed to provide solutions to the demanding challenges of the flexible packaging market. The robust design along with state-of-the-art electronics minimise the impacts and vibrations and allow converters to achieve higher speeds without bouncing. The new drying system minimises the necessary energy while ensuring a perfect drying of the substrate. Inking and doctoring, which are considered to be the core of the flexographic printing presses, have been optimised through three different patents in the design of the doctor blades and the inking system. The collaboration with the top suppliers of video and inspection systems adds in a fully automatic pressure and register set up system with minimum waste.
The Comexi S2 DT, the group's best-selling slitter, can process most of the webs used in the flexible packaging market, at a very high production rate due to its double turret output. The integration of a laser-in-line processing system allows micro and macro perforations, among other finishing processes.